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ZHANG Liyan, SONG Jinchun. Preparation of N-acetylcysteine injection based on quality by design[J]. Journal of Pharmaceutical Practice and Service, 2019, 37(6): 552-558. doi: 10.3969/j.issn.1006-0111.2019.06.016
Citation: ZHANG Liyan, SONG Jinchun. Preparation of N-acetylcysteine injection based on quality by design[J]. Journal of Pharmaceutical Practice and Service, 2019, 37(6): 552-558. doi: 10.3969/j.issn.1006-0111.2019.06.016

Preparation of N-acetylcysteine injection based on quality by design

doi: 10.3969/j.issn.1006-0111.2019.06.016
  • Received Date: 2019-03-03
  • Rev Recd Date: 2019-04-28
  • Objective To optimize the formulation and preparation technology of N-acetylcysteine(NAC) injection based on the concept of quality by design(QbD). Methods Using QbD as the guidance,the critical quality attributes affecting the quality of the injection were determined through literature and the critical process parameters were determined by fishbone diagram and failure mode and effects analysis.Minitab was applied to design experiments and analyze results and design space was established. Results The evaluation indexes were the pH changes before and after sterilization and the concent of NAC.The addition of sodium calcium edetate,preparation temperature and sterilization condition were determined as the critical quality attributes by fishbone diagram and FMEA.The results of variance analysis showed that the P value of the established mathematical models of the process parameters and evaluation indexes were less than 0.05,which indicated that the models had good prediction ability.The optimal parameters were the addition amount of calcium edetate was 0.049 192%,the preparation temperature was 60℃,and the sterilization condition was 116℃,40 min. Conclusion The prescription was reasonable,the process was stable and the established design space based on the concept of QbD improved the durability of the process and ensured uniform and controllability of the quality of the injection.
  • [1] FDA.Pharmaceutical cGMPs for the 21st Century-A Risk Based Approach[EB/OL].US,2004,[2019-02-22].https://www.fda.gov/aboutfda/centersoffices/officeofmedicalproductsandtobacco/cder/ucm128080.htm.
    [2] International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use(ICH).Harmonized Tripartite Guideline,Q8,Pharmaceutical Development,Current Step 4 Version[EB/OL].US,2004(2009-08).[2019-02-22].https://www.ich.org/fileadmin/Public_Web_Site/ICH_Products/Guidelines/Quality/Q8_R1/Step4/Q8_R2_Guideline.pdf.
    [3] 陈柽,李冰韶,王永洁,等.设计空间法优化红花温浸提取工艺[J].中草药,2018,49(19):4544-4551.
    [4] ARAKAWA M,ITO Y.N-acetylcysteine and neurodegenerative diseases:basic and clinical pharmacology[J].Cerebellum,2007,6(4):308-314.
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    [6] BAVARSAD SHAHRIPOUR R,HARRIGAN M R,ALEXANDROV A V.N-acetylcysteine (NAC) in neurological disorders:mechanisms of action and therapeutic opportunities[J].Brain Behav,2014,4(2):108-122.
    [7] MINARINI A,FERRARI S,GALLETTI M,et al.N-acetylcysteine in the treatment of psychiatric disorders:current status and future prospects[J].Expert Opin Drug Metab Toxicol,2017,13(3):279-292.
    [8] 蒋煜,杨建红,王亚敏."质量源于设计"在仿制注射剂处方工艺研究中的应用[J].中国新药杂志,2014,23(8):921-924,954.
    [9] 崔向龙,徐冰,孙飞,等.质量源于设计在银杏叶片制粒工艺中的应用(III):基于设计空间的过程控制策略[J].中国中药杂志,2017,42(6):1048-1054.
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Preparation of N-acetylcysteine injection based on quality by design

doi: 10.3969/j.issn.1006-0111.2019.06.016

Abstract: Objective To optimize the formulation and preparation technology of N-acetylcysteine(NAC) injection based on the concept of quality by design(QbD). Methods Using QbD as the guidance,the critical quality attributes affecting the quality of the injection were determined through literature and the critical process parameters were determined by fishbone diagram and failure mode and effects analysis.Minitab was applied to design experiments and analyze results and design space was established. Results The evaluation indexes were the pH changes before and after sterilization and the concent of NAC.The addition of sodium calcium edetate,preparation temperature and sterilization condition were determined as the critical quality attributes by fishbone diagram and FMEA.The results of variance analysis showed that the P value of the established mathematical models of the process parameters and evaluation indexes were less than 0.05,which indicated that the models had good prediction ability.The optimal parameters were the addition amount of calcium edetate was 0.049 192%,the preparation temperature was 60℃,and the sterilization condition was 116℃,40 min. Conclusion The prescription was reasonable,the process was stable and the established design space based on the concept of QbD improved the durability of the process and ensured uniform and controllability of the quality of the injection.

ZHANG Liyan, SONG Jinchun. Preparation of N-acetylcysteine injection based on quality by design[J]. Journal of Pharmaceutical Practice and Service, 2019, 37(6): 552-558. doi: 10.3969/j.issn.1006-0111.2019.06.016
Citation: ZHANG Liyan, SONG Jinchun. Preparation of N-acetylcysteine injection based on quality by design[J]. Journal of Pharmaceutical Practice and Service, 2019, 37(6): 552-558. doi: 10.3969/j.issn.1006-0111.2019.06.016
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